Capabilities

Services and Capabilities

From engineering to kitting to hot forming and thermoplastic composites, we have a wide variety of essential capabilities. Since 1985, Cutting Dynamics has been a leader in processing complex components, providing vital services to an assortment of clients. As we continue to grow, we will strive to always put the customer first, enhance our technology, and provide strategic services to help our customers succeed. Let’s take a look at some of the capabilities that we can provide for your aerospace company.

Fabrication

We specialize in fabrication for aerospace applications. Fabricated components offer a host of benefits, including lighter weight, enhanced durability, formability, and cost-efficiency, each of which is essential in the aerospace industry. We understand the requirements of mission-critical applications, and we minimize risk for our clients by applying our extensive expertise in fabrication to fill needs in this expansive field.

In-House Production Materials
  • Thermoplastics
  • Stainless Steel
  • Aircraft-grade Aluminum
  • Carbon Steel
  • Titanium
Manufacturing Processes
  • Hydroforming
  • Manufacturing Engineering and Tooling Development
  • DFM Feedback on Customer Designs
  • Manufacture-to-Print Components
  • Assembly and Finish
  • Blanking, Forming, Assembly
  • MIL-SPEC Kitting

Precision Machining

We have advanced precision machining capabilities. Our team of experienced technicians use our cutting-edge technology to deliver precision-machined components that meet the stringent requirements of the aerospace industry. From complex geometries to tight tolerances, we have the expertise and equipment to tackle even the most challenging projects.

Two Re:Build CDI employees standing in front of a Triform Hydroforming machine working on a piece of equipment

Hydroforming

We specialize in providing hydroforming solutions tailored to meet the diverse needs of our clients. This specialized metal-forming process utilizes high-pressure hydraulic fluid to shape metal into complex geometries. Unlike traditional forming methods, hydroforming offers several distinct advantages, including the ability to produce intricate shapes with uniform wall thickness and minimal material waste.

Hot Forming Titanium

Hot forming offers numerous benefits. First, it enhances precision by eliminating springback, resulting in increased accuracy. It also facilitates the formation of complex shapes with tighter radii, enabling the creation of intricate designs. Additionally, hot forming helps prevent cracking, particularly when working with materials like titanium, thereby ensuring the integrity of the final product.

Hot Forming Titanium
Bending & Forming

Bending & Forming

Our state-of-the-art facilities boast an extensive range of equipment, allowing us to tackle even the most complex metal bending and forming projects. Our CNC press brake forms complex, multi-bend pieces with precision and efficiency, ensuring consistency and accuracy throughouthe production process. From simple bends to intricate profiles, our experienced team delivers superior results that meet the highest standards of quality and precision. 

Painting

Our wet spray paint capabilities are housed within three specialized spray booths. We have expertise in a diverse range of coatings, ranging from aerospace-grade primers to CARC (Chemical Agent Resistant Coating) grade top coats. With precision and proficiency, we ensure each coating application meets the stringent standards demanded by the aerospace industry. Whether it’s enhancing durability, corrosion resistance, or meeting specific regulatory requirements, our team is skilled at delivering superior finishes that uphold the integrity and performance of critical aerospace components.

Painting

Advanced Thermoplastic Composites

As an experienced manufacturer of a diverse array of thermoplastic composite products and accessories, we possess the expertise to deliver tailored solutions that meet the unique requirements of your aerospace project. Our success stems from providing customers with a wide range of options and personalized solutions that precisely align with their individual needs. Below, you’ll find an overview of some of the custom solutions we offer, as well as the thermoplastic composite materials we utilize.

Custom Products
  • Arm Rests
  • Table Arms
  • Table Slides
  • End Bays
  • Center Consoles
  • Spanner Bars
  • Wing Spars
  • Flooring Stringers
  • Seat Backs
  • Seat Pans
Thermoplastic Composite Materials
  • Carbon / PPS
  • Carbon / PEKK
  • Carbon / PEEK
  • Carbon / PEI
  • Glass / PPS
  • Glass / PEI
  • Glass / PEEK
  • Glass / PEKK

Aircraft Assemblies

We are a trusted manufacturer of complex assemblies. Our expertise includes structural components, firewall systems, and aircraft interiors. Thanks to our growing team and cutting-edge facility, we’re fully equipped to meet your unique requirements and provide unparalleled support for your projects.

Hydroforming Lightweight Metal Components

In-house tooling development and manufacturing capabilities enable us to respond quickly to customer requirements. We routinely handle complicated parts including curved piece and smaller-run productions. Our state-of-the-art tri-form press and advanced technology enable us to fabricate to the tightest tolerances.

Thermoplastic Composite Manufacturing

We offer customized solutions that seamlessly align with our clients’ requirements. Our approach emphasizes transparency, reliability, and efficiency throughout the entire process, from sourcing to delivery. Additionally, our program is designed to minimize inventory and reduce unit costs, providing further value to our clients.

Assembly/Kitting

Our team is experienced in aircraft assemblies, and our barcoding and electronic record-keeping system makes our kitting department efficient at managing inventory for large-scale aircraft component kits.

Hot Form Titanium

From our tool development and manufacturing to our 5-axis robotic trimming capabilities, we specialize in crafting high-quality hot formed titanium assemblies that meet the rigorous demands of aerospace applications. Our advanced processes ensure precision, durability, and reliability in every product we deliver.

CDI Kitting Stocked Boxes
CDI Capabilities Distribution
CDI Capabilities Distribution

Vendor Inventory Management Program

With our program management expertise, we deliver meticulously crafted solutions customized to meet our clients’ needs. From the initial sourcing phase to final delivery, we prioritize transparency, reliability, and efficiency at every step of the process. 

How it Works
  1. We quote prices based on your estimated usages. 
  2. We manufacture based on your needs.
  3. We ship only the quantity you need for the week or month just in time, per your release schedule. 
Program Benefits
  • Drastic reduction of inventory 
  • Better on-time delivery 
  • Elimination of hidden costs 
  • One supplier instead of several 
  • Dramatically reduced transaction costs  
  • Most transactions and communications are electronic 

Kitting Services

Re:Build Cutting Dynamics specializes in providing comprehensive aircraft kitting solutions tailored to meet the exact needs of our aviation partners. We understand the unique demands of the aerospace industry and offer innovative kitting services to streamline operations and enhance efficiency.

Re:Build CDI employee working in kitting area

Let’s Connect

Ready to partner with a reliable company that can provide you with a variety of essential services?
Contact us today to get started!