What Are Chemical Agent Resistant Coatings (CARCs) and Why Do They Matter?

September 23, 2024

In aerospace and defense manufacturing, protecting critical components from environmental and chemical threats is crucial. One effective way to improve this level of protection is through Chemical Agent Resistant Coatings (CARCs). These specialized coatings are designed to shield aerospace and defense assets from chemical warfare agents, corrosion, and other harsh conditions. But what exactly are CARCs, and why are they important for aerospace manufacturers?

Unmatched value for critical needs: Connect with our team today to discuss your next aerospace manufacturing project.

What Is a Chemical Agent Resistant Coating (CARC)?

A Chemical Agent Resistant Coating (CARC) is a type of paint specifically designed to resist chemical agents, such as various gasses or decontaminating fluids. CARCs are primarily used on military vehicles, aircraft, and other equipment that might be exposed to harmful chemicals in warfare or hazardous environments.


CARC systems typically involve multiple layers, including a primer, a base coat, and a top coat. Each layer serves a distinct purpose:

  • Primers — Provide a strong adhesive base that binds to the material of the component.
  • Base Coats — Act as the main protective layer, offering a barrier against chemical agents.
  • Top Coats — The final layer, typically designed for durability, corrosion resistance, and low gloss to minimize detection.

CARC paints not only resist the absorption of chemical agents but also make it easier to decontaminate the surface without damaging the underlying material. This makes them an essential part of any military or aerospace application where exposure to harsh chemicals is a possibility.

Why Are CARCs Used in Aerospace?

While CARCs are most commonly associated with military applications, they are also critical for aerospace components that may be exposed to aggressive environments or require additional protection against chemical and biological agents. The aerospace industry deals with extreme operational environments, including exposure to high-altitude weathering, UV radiation, saltwater, and chemical pollutants. CARCs help provide a protective barrier that ensures:

  • Enhanced Durability — Aerospace components are often subjected to extreme stressors. CARC coatings extend the life of these parts by resisting corrosion and degradation.
  • Chemical Resistance — CARCs are specifically designed to resist chemical attacks (it’s in the name after all!), making them ideal for defense aircraft and aerospace systems that may be deployed in environments where decontamination is required.
  • Compliance with Military Specifications — Many aerospace and defense contracts require the use of CARC coatings as part of their strict regulatory and compliance standards. Using CARCs ensures adherence to these critical guidelines, securing the safety and reliability of the equipment.

Why Choose Re:Build Cutting Dynamics for Specialized Painting and Spray Services

At Re:Build Cutting Dynamics, we take pride in our advanced painting and coating services that support the aerospace industry’s need for high-performance protective finishes. With three specialized spray booths and a team of experienced technicians, we offer precision coatings that meet the most demanding industry requirements.

Our expertise in applying top coats for chemical agent resistant coatings ensures that every aerospace component we handle is protected against potentially harmful elements including corrosion, and extreme environmental conditions. We understand the intricate demands of the aerospace industry, and our wet spray capabilities are specifically designed to meet these needs. Here’s how we stand out:

Expertise in CARC Applications — Our team has extensive experience in applying CARC coatings for both military and aerospace components. This includes carefully controlled application processes to ensure that the coating bonds correctly with the surface and offers full chemical resistance.

Precision and Quality Control — Every coating we apply undergoes rigorous quality control to ensure that it meets aerospace industry standards. Whether it’s an aerospace-grade primer for corrosion resistance or a CARC top coat for chemical protection, we guarantee that each component is finished to exacting specifications.

Aerospace-Grade Primers and Top Coats — In addition to chemical agent resistant coatings, we also offer a range of aerospace-grade primers and top coats designed to improve corrosion resistance and provide a flawless, durable finish. Each component we handle is prepared and coated with precision to meet the stringent standards demanded by the aerospace industry.

Wet spray painting and coating services are just one component of what we do at Re:Build Cutting Dynamics. With a wide array of capabilities, and a long history of being a trusted partner for many of the biggest brands in the industry, we serve as your one-stop shop for everything related to aerospace manufacturing. Our offerings are all backed by our adherence to critical industry standards and certifications


Ready to work with an aerospace parts manufacturer that handles chemical agent resistant coatings and so much more? Connect with us today to get started

Want to Learn More?

Our team at Re:Build Cutting Dynamics wants to ensure that all your questions regarding chemical agent resistant coatings have been answered. With that in mind, feel free to contact us today with any questions you may have, as we look forward to assisting you.